V band clamp roll forming making machine
- Speed: 30 Components For One Minute
- Hoop Barrel Clamp Ring Material: 304 Stainless Steel
- Thickness Of Coil: 0.8mm To 3mm
- Material Of Rollers: Cr12Mov
- Width Of Coil: 30mm ~ 120mm
Our V band clamp roll forming making machine Advantages
- High Speed, High Capacity and Stable Performance
- Just need one time to formed instead of use punching machines, shear machines and other machines
- Save time, save cost
- Improve production efficiency and clamping rings quality
- The pass stations are easy to disassemble, install and maintai
- The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Automatic V band clamp roll forming making machine Working Process
Technical Configuration
No | Items | Technical Parameters | |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤3.5mm； | ||
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； | ||
Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T | ||
Expand Way | Manual | ||
Power | De-coiler no power | ||
Width of Strip | 30-100mm； | ||
Thickness of Strip | ≤2mm； | ||
Motor Power | 3 KW (straightening power) | ||
Speed | Max16m/min | ||
Roller Arrangement | 7 rollers | ||
Arrange mode | 4-Point Independent | ||
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
Type of Driven | Gear | ||
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. | ||
Station Pitch | 250mm | ||
Max. Feeding Width of Coil | 100mm | ||
Max. Thickness of Material | 3.5mm | ||
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) | ||
Material of Roller | Cr12,Hardness: HRC58-60° | ||
Main Driven Motor | 37KW (Servo Motor) | ||
Bending and Cutting Devices | 1 set | ||
Main Devices of Roll Forming Machines
No | Items | Model | Qty | Remark |
1 | De-coiler and Straightening Combine Device | LS-300F | 1 set |
|
2 | Roll Forming Device |
| 1 set |
|
3 | Guarding Cover |
| 1 set |
|
4 | Control System |
| 1 set |
|
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | OMRON |
|
2 | HMI | WEINVIEW |
|
3 | Electric Elements | Schneider |
|
4 | Bearing | NSK |
|
5 | Main Motor | YASKAWA Servo Motor |
|
6 | Digital Position Display | SIKO |
|
Product Application of our V Band Clamp Roll Forming Machine
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
FAQ for V Band Clamps Roll Forming Machine
Q: What’s the min. diameter of band clamps the machine can do?
A: Around 55mm. The specific situation needs to be determined according to the product shape and material thickness.
Q: How many segments can one machine produce in a minute?
A: According to diameter, for example, diameter 78mm can do 45 segments for one minute.
Q: What’s the diameter range your roll forming machine can do of v band clamps?
A: Min. diameter is 55mm, the max. diameter is 800mm.
Q: What products can this machine produce?
A: Auto V-band Clamps, ring clamps, G coulpings, Flanges, Gaskets, Aircraft Clamps
Q: What is the production speed?
A: Our company adopts servo motor, the speed can be controlled, according to the material thickness and diameter of the product, all of which can meet the requirements of customers.
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