3MM V Band Clamp Automatic Forming Machine
- Floor Area:18×3.5×2（L×W×H）M
- Voltage:380V，50Hz，3 Phase
- Air Supply:Flow Rate:0.5m³/min; Pressure: 0-0.7MPa
- Hydraulic Fluid:46#
- Gear Oil:150#
- Width of Strip:≤80mm
- Thickness of Strip :≤3mm
Introductory
The 3mm V Band Clamp Automatic Forming Machine is a specialized piece of equipment designed to automate the process of manufacturing V band clamps, which are crucial components in various industrial, automotive, and aerospace applications. This machine streamlines the production process, ensuring high efficiency, precision, and quality in the final product.
Machine Characteristic
- The thickest clamp that this clamp can make is 3mm
- The machine can make whole circles and any other segment size
- The machine has a quick change function and is equipped with a zero point positioning system, which can accurately locate and install in 5 seconds, reducing the time for mold replacement and greatly improving production efficiency
Machine Technical Parameters and Description
Machine Parameters
Items | Technical Requirements |
Production Process
| De-coiler — Leveling — Roll Forming — Rolling Head — Cut off |
Floor Area | 18×3.5×2（L×W×H）M |
Feeding Direction | From Left to Right |
Voltage | 380V，50Hz，3 Phase |
Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
Hydraulic Fluid | 46# |
Gear Oil | 150# |
Material of Strip | Stainless Steel |
Width of Strip | ≤80mm |
Thickness of Strip
| ≤3mm |
Speed | 20 to 35 components per minute for diameter 70 to 150mm |
Length Tolerance | ±0.25mm |
Total Power | Around 20 KW |
Electric Elements Brand
Items | Brand | Remark |
PLC | Mitsubshi |
|
HMI | WEINVIEW |
|
Electric Elements | Schneider |
|
Bearing | NSK |
|
Servo Motor | Yaskawa |
|
Hydraulic system | YUKEN |
Two-in-one uncoiling and leveling machine with Pressing Arm Parameters
| Type | HBL-300L |
| Width of Strip | 30-100mm |
| Thickness of Strip | ≤3.5mm |
| Inner Diameter of Coil | ф480-520 mm |
| Outer Diameter of Coil | φ1300mm |
| Expand Way | Manual |
| Loading Weight | ≤2T |
| Roller Arrangement | 7 Rollers |
| Arrange mode | 4-Point Independent |
| Speed | Max16m/min |
| Total Power | 4KW |
Guide Device
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
Roll Forming Machine
| Type | GD120 |
| Passes | 8 |
| Driven Method | Independent Gearbox |
| Forming Passes | Material 45# |
| High precision guide pillar bracket. Visual display is used to adjust the upper and lower rollers. | |
| Passes Pitch | 200mm |
| Width of Coil | Max. 80mm |
| Thickness of Coil | Max. 3.0mm |
| Diameter of Shafts | Φ60mm Material: 42CrMo Hardening treatment |
| Material of Roller | Cr12Mov Hardness: HRC60-62° |
| zero point positioning system | 1 set |
| Main Driven Servo Motor | 15KW |
| Rolling and Cutting Device | 1 set |
| Main Driven Servo Motor | 15KW |
| Rolling and Cutting Device | 1 set |
Lubrication system
The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Control System
There are manual/automatic operation modes. It has manual and automatic switching function: under manual state, it can be operated on a single machine for easy maintenance; under automatic state, it can be operated on the whole line and started sequentially; with emergency stop button, it is easy to deal with emergencies and ensure the safety of equipment and operators.
Manual operation panel beside the machine is convenient for workers to operate.
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