Omega Clamp Roll Forming Machine
- Usage: Omega V Band Clamp
- Diameter: 55~800mm
- Thickness Of Coil: 0.8mm To 3mm
- Width Of Coil: 30mm ~ 120mm
- Material Of Rollers: Cr12Mov
- Stations: 8 Stations
- Motor: Servo Motor 11KW
Our Omega Clamp Roll Forming Machine Advantages
- High Speed, High Capacity and Stable Performance
- Just need one time to formed instead of use punching machines, shear machines and other machines
- Save time, save cost
- Improve production efficiency and clamping rings quality
- The pass stations are easy to disassemble, install and maintain
- The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Omega Clamp Roll Forming Machine Application
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Omega Clamp Roll Forming Machine Working Process
Main Devices of Roll Forming Machines
No | Items | Model | Qty | Remark |
1 | De-coiler and Straightening Combine Device | LS-300F | 1 set |
|
2 | Roll Forming Device |
| 1 set |
|
3 | Guarding Cover |
| 1 set |
|
4 | Control System |
| 1 set |
|
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | OMRON |
|
2 | HMI | WEINVIEW |
|
3 | Electric Elements | Schneider |
|
4 | Bearing | NSK |
|
5 | Main Motor | YASKAWA Servo Motor |
|
6 | Digital Position Display | SIKO |
|
Technical Configuration
No | Items | Technical Parameters | |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
|
| Thickness of Strip | ≤3.5mm； |
|
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
|
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
|
| Expand Way | Manual |
|
| Power | De-coiler no power |
|
| Width of Strip | 30-100mm； |
|
| Thickness of Strip | ≤2mm； |
|
| Motor Power | 3 KW (straightening power) |
|
| Speed | Max16m/min |
|
| Roller Arrangement | 7 rollers |
|
| Arrange mode | 4-Point Independent |
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
|
| Type of Driven | Gear |
|
| Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. |
|
| Station Pitch | 250mm |
|
| Max. Feeding Width of Coil | 100mm |
|
| Max. Thickness of Material | 3.5mm |
|
| Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
|
| Material of Roller | Cr12,Hardness: HRC58-60° |
|
| Main Driven Motor | 37KW (Servo Motor) |
|
| Bending and Cutting Devices | 1 set |
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | OMRON |
|
2 | HMI | WEINVIEW |
|
3 | Electric Elements | Schneider |
|
4 | Bearing | NSK |
|
5 | Main Motor | YASKAWA Servo Motor |
|
6 | Digital Position Display | SIKO |
|
Technical Configuration
No | Items | Technical Parameters | |
1 |
De-coiler
| Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； | ||
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； | ||
Outer Diameter of Coil | φ1300mm；Loading Weight:≤1T | ||
Expand Way | Manual | ||
Power | 3 KW | ||
2 | Straightening Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； | ||
Motor Power | 1.5 KW | ||
Speed | Max16m/min | ||
Roller Arrangement | 7 rollers | ||
Arrange mode | 4-Point Independent | ||
3 | Roll Forming | Forming Stations | 8 Stations |
Type of Driven | Gear | ||
Forming Rack: | The roller is adjusted by digital display. | ||
Station Pitch | 200mm | ||
Max. Feeding Width of Coil | 100mm | ||
Max. Thickness of Material | 2mm | ||
Diameter of Shafts | Φ50mm ,42CrMo (quenching and tempering) | ||
Material of Roller | Cr12,Hardness: HRC58-60° | ||
Main Driven Motor | 15KW | ||
Bending and Cutting Devices | 1 set | ||
Turkey Head Device | 1set | ||
4 | Guarding | Usage and characteristics | Safety protection device mainly aims at two parts of the protection, one part of the main forming machine protection, the use of aluminum profiles and transparent plexiglass, electrical control, etc. for the main forming machine safety protection; the other part of the automatic material rack and leveling position protection, the use of aluminum profiles and wire mesh for the overall protection of the equipment with only one outlet. |
Unique product configuration
1、Guide Roller Device
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
2、Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
3、Guarding Cover
Safety protection device mainly aims at two parts of the protection, one part of the main forming machine protection, the use of aluminum profiles and transparent plexiglass, electrical control, etc. for the main forming machine safety protection; the other part of the automatic material rack and leveling position protection, the use of aluminum profiles and wire mesh for the overall protection of the equipment with only one outlet.
4、Turkey Head: Straighten the formed product by rollers
Finished Product
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