Rack Roll Forming Machine
- Forming Speed: Max. 15m/min
- Roll Forming Station: 18~20 Stations
- Diameter Of Shaft: 95mm
- Roller Material: Cr12
- Steel Profile: Heavy Duty Warehouse Supermarket Rack
Features and purpose of Rack Roll Forming Machine
The Rack Roll Forming Machine adopts arch shape to strengthen its firmness, gearbox transmission to run stably, adopts mould pressing shear to avoid hole deformation and improve product quality. The product is widely used in steel structure building purlin erection.
Rack Roll Forming Machine Woring Process
Decoiler —– Leveling (Straightening) —– Roll Forming —– Punching —– Cutting —– Unloading
Or
Decoiler —– Leveling (Straightening) —– Punching —– Roll Forming —– Cutting —– Unloading
Equipment Technical Requirements of Roll Forming Machine
No | Items | Model |
1 | Floor Space | 15*1.5*1M |
2 | Voltage | According to countries requirements |
3 | Hydraulic Oil | #46 |
4 | Gear Oil | #18 |
5 | Gas Source | Flow: 0.5m3/min |
Main Technical Parameters of Rack Roll Forming Machine
1 | Suitable material | Color steel sheet , galvanized steel sheet |
2 | Main motor power | 15 KW with Cycloidal reducer |
3 | Hydraulic station power | 11KW |
4 | Hydraulic oil | 45# |
6 | Thickness | 1.5mm~5mm |
7 | Diameter | Φ95mm |
8 | Electric tension | 380V 3phase 50HZ |
9 | Material of roller | High grade 45# forged steel |
10 | Rolling galvanization thickness | 0.05mm |
11 | Processing speed | 10-15m/min |
12 | Processing precision within | 10m+/-1.00mm |
13 | Material of cutting blade | Cr12 quenched |
No | Items | Parameters |
1 | Material of Strips | Steel |
2 | Width of Strips | Max. 800mm |
3 | Thickness of Strips | Max. 1.5mm |
4 | Speed of Roll Forming | Around 30s/pc |
5 | Total Power | 40KW |
Main components
1. Control System
There are two operation modes: manual and automatic. It has the function of manual and automatic switching: in the manual state, it can operate a single machine for maintenance; in the automatic state, it can operate the whole line for production and start in sequence; the whole line is equipped with an emergency stop button, which is easy to handle emergency accidents and ensure the safety of equipment and operators.The manual operation panel is set beside the machine for the convenience of workers.
2. Decoiler
3. Leveling
4. Punching Device
Width of Strips: max800mm
Thickness of Strips: max1.5mm
Speed of Punching: 10m/min
5. Roll Forming Struction
Function and structure: the plate is gradually rolled into the finished support after 20 passes of roller. It is composed of variable frequency motor, reducer and roller group.
The bed adopts welding structure and stress relief treatment.The roller is of combined structure, with small speed difference and forming resistance, and small wear on the steel plate surface.
The roller process design adopts imported software, computer design, and FEA analysis to ensure the shape accuracy of the workpiece without scratching the plate.
The roller is forged by Cr12 and processed by numerical control after overall quenching. The hardness can reach HRC58-62. It has the characteristics of high strength, high hardness, high precision and service life.
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