V Segment Roll Forming Machine

AUKA Jig Roll Forming MachineTurkey Head

Our Roll Forming Machine Applications

  1. V Band Clamp
  2. Locking Ring
  3. Ring Clamps
  4. GASKETS
  5. FLANGES
  6. G COUPLINGS
  7. AIRCRAFT CLAMPS

This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.

V Segment Roll Forming Machine-Roll Forming Machine
V Segment Roll Forming Machine-Roll Forming Machine

Machine Parameters

No

Items

Technical Requirements

1

Production Process

 

De-coiler — Leveling — Roll Forming — Rolling Head — Cut off

2

Floor Area

15×2.5×2(L×W×H)M

3

Feeding Direction

From Left to Right

4

Voltage

380V,50Hz,3 Phase

5

Air Supply

Flow Rate:0.5m³/min; Pressure: 0-0.7MPa

6

Hydraulic Fluid

46#

7

Gear Oil

150#

8

Material of Strip

Stainless Steel

9

Width of Strip

≤80mm

10

Thickness of Strip

 

≤2.8mm

11

Speed

10 components per minute for diameter 378mm

15 components per minute for diameter 248mm

20 to 25 components per minute for diameter 115.8 to 127.4mm

20 to 25 components per minute for diameter 127.4 to 155.8mm

20 to 35 components per minute for diameter 72.6 to 148.8mm

12

Length Tolerance

±0.25mm

13

Total Power

Around 25 KW

Main Characteristic of V Segment Roll Forming Machine

  1. Function and structure: stainless steel coil sheet will through rollers and then cut off. And through control the rolling head to change flange clamp ring diameters.
  2. We adopt quick change function, by changing different rollers of different shapes, we can produce flanges of different shapes, angles and widths.
  3. The diameter is controlled by our unique design of the rolling head.
  4. The roller adopts the combination structure, the speed difference and the forming resistance are small, the steel surface wear is small; the roll process design uses the imported software, the computer design, and carries on the FEA analysis, guarantees the piece shape precision, does not scratch the sheet material.
  5. Lubrication device use can reduce the friction processing products and rollers.
  6. Length detection: the measuring wheel moves over the profile, the rotary pulse generator controls the pulse signal, and the control unit issues a cut-off command according to the required profile length.

V Segment Roll Forming Machine Working Process

Omega Clamp Roll Forming Machine Working Process
Decoiler ------ Leveling (Straightening) ----- Roll Forming and Cutting

Main Configurations of V Segment Roll Forming Machine

No

Items

Qty

Remark

1

De-coiler 

1 set

 

2

Straightening Machine

1 set

 

3

Roll Forming and Cutting Device

1 set

 

4

Guarding Cover

1 set

Optional

5

Control System

1 set

 

Technical Parameters of Main Devices

No

Items

Technical Parameters

1

 

De-coiler

 

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Inner Diameter of Coil

ф480-520 mm(according to customer’s requirements);

Outer Diameter of Coil

φ1300mm;Loading Weight:≤1T

Expand Way

Manual

Power

3 KW

2

Straightening Device

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Motor Power

1.5 KW

Speed

Max16m/min

Roller Arrangement

7 rollers

Arrange mode

4-Point Independent

3

Roll Forming

Forming Stations

8 Stations

Type of Driven

Gear

Forming Rack:

The roller is adjusted by digital display.

Station Pitch

200mm

Max. Feeding Width of Coil

100mm

Max. Thickness of Material

2mm

Diameter of Shafts

Φ50mm ,42CrMo (quenching and tempering)

Material of Roller

Cr12,Hardness: HRC58-60°

Main Driven Motor

15KW

Bending and Cutting Devices

1 set

Turkey Head Device (Optional)

1set

 

Proprietary components

1、Guide Roller Device

Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.

2、Lubrication system

The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.

3、Special Gear Boxes Device

We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.

4、Control System

There are manual/automatic operation modes. It has manual and automatic switching function: under manual state, it can be operated on a single machine for easy maintenance; under automatic state, it can be operated on the whole line and started sequentially; with emergency stop button, it is easy to deal with emergencies and ensure the safety of equipment and operators.

Manual operation panel beside the machine is convenient for workers to operate.

China Clamp Machinery Sales Manufacturer
China Clamp Machinery Sales Manufacturer
China Clamp Machinery Sales Manufacturer

Proprietary components

Q: What is the production speed?

A: Our company adopts servo motor, the speed can be controlled, according to the material thickness and diameter of the product, all of which can meet the requirements of customers. Usaully can do 15 to 30 components within one minute.

Q: What are the advantages?

A: This roll forming machine we developed the latest technology to produce clamps, through one-time roll forming to complete, instead of the previous use of punch and other processes.

 

Q: What’s the material of rollers?

A: About rollers we use 42CrMo or Cr12Mov, according to customers requirements. About roll forming stands, we have many types, like wall panel type, archway type and guide pillar type.

 

Q: What’s the max. thickness of coil can this machine use?

A: We can design non-standard roll forming machines according to different thickness and different coil material. You can provide us your requirements and drawings.

 

Q: How many profiles can this machine produce?

A: Just need change rollers can manufacture all kinds Clamps.

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